Minerals Processing Plants

Limestone (calcium carbonate - CaCO₃) Grinding Plant

Kallar Kahar, Pakistan

Active Lime and Hydrated Lime Processing
Plants

Hasan Abdal, Attock District, Punjab

High-Quality Salt Mining Products

 Lilla Ranges, Pakistan

Limestone (calcium carbonate - CaCO₃) Grinding Plant – Kallar Kahar, Pakistan

Extraction (Quarrying)

  • Limestone (calcium carbonate - CaCO₃) (calcium carbonate - CaCO₃) is extracted from quarries using advanced drilling and blasting techniques.
  • Heavy machinery transports the raw Limestone (calcium carbonate - CaCO₃) to the processing plant.
  • The extraction process ensures the high-quality Limestone (calcium carbonate - CaCO₃) required for industrial applications.

Crushing

  • Large Limestone (calcium carbonate - CaCO₃) rocks are reduced in size using jaw crushers, impact crushers, and hammer crushers.
  • The crushed Limestone (calcium carbonate - CaCO₃) is sorted to achieve uniform particle size for efficient processing.
  • Different grades of crushed Limestone (calcium carbonate - CaCO₃) are prepared based on the requirements of the final product.

Screening

  • The crushed Limestone (calcium carbonate - CaCO₃) is screened to separate finer particles from coarser materials.
  • This step ensures consistent size and quality for further grinding and milling.
  • Finer grades of Limestone (calcium carbonate - CaCO₃) are isolated for use in specific industrial applications.

Grinding and Miling

  • The powder is processed to a 250-300 mesh size, suitable for various industrial uses.
  • Grinding ensures that the Limestone (calcium carbonate - CaCO₃) meets the necessary specifications for quality and performance.

Powder Packing Units

  • Processed Limestone (calcium carbonate - CaCO₃) powder is meticulously packed into 50 kg bags by skilled labor.
  • Each bag is sealed and labeled for export to industrial customers.
  • Packaging is designed to maintain product integrity during transportation and handling.

Environmental Control

  • Dust collection systems are employed to capture and control dust emissions.
  • Environmental controls ensure compliance with regulations and promote worker safety.
  • Advanced filtration systems are used to minimize environmental impact and maintain plant efficiency.

Active Lime Processing

Hasan Abdal, Attock District, Punjab

1. Limestone Calcination

  • Chemical Reaction: Limestone (CaCO₃) is heated to produce quicklime (CaO) and carbon dioxide (CO₂). CaCO3→CaO+CO2
  • Process: Limestone is heated in rotary or shaft kilns at temperatures between 900-1000°C to decompose into quicklime.
  • Equipment: Kilns are equipped with advanced temperature and air control systems for optimal calcination.

2. Cooling and Storage

  • Cooling: The quicklime is rapidly cooled in cooling chambers to prevent rehydration.
  • Storage: Cooled lime is stored in silos or bins to protect it from moisture and contamination.
  • Importance: Proper storage maintains the quality and reactivity of the active lime.

3. Packaging and Distribution

  • Mesh Size: The processed quicklime is finely ground to a mesh size of 200-250, ensuring a fine and consistent product.
  • Expert Packing: Highly skilled labor ensures precise packing of quicklime into bulk bags or smaller units, maintaining product quality.
  • Transportation: The packaged quicklime is transported to industrial clients for applications in steel manufacturing, chemical processing, and environmental uses.

Hydrated Lime Processing

Hasan Abdal, Attock District, Punjab

1. Hydration

  • Chemical Reaction: (CaO) reacts with water to form hydrated lime (Ca(OH)₂). CaO+H2O
  • Process: Quicklime is mixed with water in a lime slaker or hydration vessel, converting it into a fine, dry powder.
  • Control: The hydration process is carefully controlled to ensure desired consistency and quality.

2. Milling and Screening

  • Milling: Hydrated lime is milled using ball mills or roller mills to achieve a fine powder with a mesh size of 250-300.
  • Screening: The milled lime is screened to separate fine particles from larger ones, ensuring a uniform product.
  • Equipment: Milling and screening are crucial for achieving the desired particle size and distribution.

3. Storage, Packaging, and Distribution

  • Storage: Hydrated lime is stored in controlled environments to keep it dry and prevent caking.
  • Packaging: Expert labor ensures that hydrated lime is packaged into bulk bags or smaller units with precision, maintaining quality.
  • Transportation: The packaged hydrated lime is transported to industrial clients for use in various applications, including agriculture, construction, and environmental control.

Salt Mining at Lilla Ranges – High-Quality Salt Products

Our salt mine, located in the renowned Lilla Ranges of Punjab, produces some of the

finest quality salt in the region. Through rigorous extraction and processing methods, we ensure that our salt products

meet the highest industry standards.

Our Salt Products :

Pink Rock Salt

Known for its pure quality and natural mineral content, our pink rock salt is carefully mined and processed to preserve its distinctive color and properties.

Powdered Salt

Finely ground for household and industrial use, our powdered salt is produced with precision to ensure consistent texture and purity.

Animal Licking Salt

Natural rock salt blocks, rich in essential minerals, are designed for livestock to improve health and nutritional intake.

Granular Salt

Perfectly sized for a variety of uses, our granular salt is processed to meet the needs of both domestic and industrial clients.

Rock Salt

Mined in large chunks, our high-quality rock salt is ideal for de-icing, water softening, and other industrial applications.

Industrial Salt

Specifically processed for large-scale applications, our industrial salt is a reliable choice for manufacturing and chemical industries.

Packaging Standards

Our products are packed under strict quality controls to ensure freshness, purity, and safety. Skilled labor carefully packages the salt in various forms, from bulk to smaller consumer-friendly units, making sure it reaches our clients in optimal condition.